JX series steam traps can be installed on various types of equipment that uses steam as a heat source. The series covers a wide range of condensate loads, from the 100’s of kg/h to several 10’s of tons of kg/h, making this TLV's most widely used series of steam traps.

In addition to offering compact size, continuous discharge of condensate, and large condensate discharge capacities, these steam traps are equipped with an X-element air-vent that provides a powerful automatic blow-out function. All these qualities gathered in one trap make the JX series ideal for steam-using equipment.

• Shorter start-up time with X-element
• Improved process heating efficiency
• High allowable back pressure
• Continuous condensate discharge
• Reduced steam losses
• Ideal for condensate recovery
• Erosion-resistant design

Improved process heating efficiency

The Free Float® adjusts the valve opening in response to the amount of condensate flow and continuously discharges condensate, preventing any accumulation of condensate inside the equipment. The X-element reacts with great sensitivity to hot air entrained during operation, and discharges it rapidly. These synergistic effects result in maximized heating efficiency.

Compact and high capacity

The J3X is roughly the same size as the former J3N, yet it offers a larger discharge capacity than even the former J5N, which was one size larger.

Thermoliquid, like water, is liquid when kept under a certain pressure and temperature, and expands to become a gas when its temperature rises above a certain point. The temperature at which it becomes a gas is approximately 6 °C (22 °C for air vents) lower than the temperature at which water becomes steam. So when it is surrounded by steam, the thermoliquid is a gas and the chamber containing the thermoliquid expands and pushes on the diaphragm. This causes the gap between the valve and the valve opening on the diaphragm to close.

In contrast, when the area around the X-element is at a low temperature (when it is either condensate or air), the thermoliquid is in the liquid phase and the valve is not being pushed closed, so condensate and air are discharged from the gap between the valve and the valve opening.

Fail safe features are necessary in quality precision instruments. TLV therefore designed the X-element in such a way that the valve remains in the open position ('fail open' safety feature ) in the event the diaphragm ruptures.

If a steam trap fails, the valve may either remain open (blowing) or it may remain closed (blocked). If the valve remains closed, condensate accumulates in any equipment that cannot be shut down in order to replace the failed trap, and this pooling of condensate impairs the equipment's heating performance. On the other hand, if the valve remains open, the supply of steam continues uninterrupted and the equipment can continue to be productive. Due to this special design, even if the diaphragm ruptures and becomes technically 'closed' (by remaining in contact with the valve opening due to the flow of steam and condensate), condensate, etc. can still flow through the valve opening via the hole in the center of the valve.

Continuous condensate discharge

The Free Float® moves up and down in response to the amount of condensate inflow, automatically adjusting the amount of valve opening and continuously discharging condensate. This ensures that no condensate accumulates inside the equipment.

Reduced steam losses

The surface of the liquid inside the trap is maintained above a certain level and condensate is continually discharged through the orifice. Even when there is no condensate flowing into the trap, the precision Free Float® securely seals the orifice closed. This minimizes steam losses during operation.

Ideal for condensate recovery

In Free Float® type steam traps, the forces of the inlet pressure and the back pressure act in opposing directions, so Free Float® traps are able to operate normally even under 90% back pressure. This makes them ideally suited for processes with closed condensate recovery systems. In contrast, disc type traps only have a 50% to 80% allowable back pressure because the pressures act in the same direction.

Operation animation

When the steam trap is cold (before steam is supplied to the equipment), the X-element is in the contracted position, so its valve is fully open. When the supply of steam begins, air and condensate are released through this valve opening. Condensate is also discharged through the main valve opening (also known as the orifice) in the lower part of the trap.

When the discharge of the initial air and cold condensate is finished, steam enters the trap causing the X-element to expand. By expanding, the X-element closes the valve where air is discharged. As condensate enters the trap, the float rises in response to the inflowing condensate load, and condensate is continously discharged through the orifice.

When hot air enters the steam trap during operation, the X-element immediately senses the drop in temperature inside the trap and automatically opens the air-venting valve, which rapidly discharges the air. After the air has been completely discharged, the temperature again rises and the air-venting valve closes.

If there is no inflow of condensate, the float drops and is held tightly against the orifice. This seals off the main valve opening (orifice). Steam leakage is prevented at all times by maintaining a water seal over the orifice.

Steam processes, particularly for batch operations or where condensate removal is difficult due to equipment configuration

For example:

• Reactor kettles, vulcanizing kettles, presses, jacketed kettles, distillers, etc.
• Hot air dryers, air conditioning equipment, absorption chillers, unit heaters, steam air heaters, heat exchangers, roll heaters, cylinder dryers, re-boilers, air preheaters, etc.