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Fluid Control Equipment

PowerTrap® (Mechanical Pump with Built-in Trap)

GT Series

Eliminates stall caused by insufficient differential pressure

When the steam pressure in the heat exchanger is lower than the outlet side pressure (back pressure), condensate is not discharged from the steam trap and remains in the equipment. This phenomenon is called "stall phenomenon" and can cause various problems.

The stall phenomenon is explained in detail in Stall Phenomenon Part 1 (Causes and Problems) and Stall Phenomenon Part 2 (How to Resolve Stall) in Steam Theory.

General configuration

Precautions for use and selection

Although the PowerTrap reduces condensate retention in the equipment heat exchanger, it cannot guarantee the elimination of equipment and piping problems (*1) such as water hammer, nor can it guarantee improved operational performance (*2) such as improved controllability.
To ensure that these problems and issues are resolved, it is necessary to identify the causes in advance. Comprehensive diagnosis (for a fee) by TLV engineers is available as a cause investigation, contact your local TLV representative for details.

  • *1 When the piping route in the heat exchanger is narrow and condensate flow is obstructed by surface tension, or when steam leakage from the piping layout or surrounding valves is the cause.
  • *2 Controllability of control valves and temperature controllability of unheated and cooled materials, etc.

Piping example

The piping diagrams shown here are intended to provide an overview of the system and are not intended for installation construction purposes.

Example of standard piping for heat exchanger with GT10

Example of standard piping for heat exchanger with GT10

(1) Check valve
PowerTrap is supplied with an inlet/outlet check valve.
(4) Globe valve or ball valve
(2) Strainer 40 mesh or larger (5) Air vent
(3) Globe valve or needle valve (6) Steam trap
(a) Filling head (b) Height to equipment condensate outlet
Caution
  • Steam should be used as the motive medium. Consult TLV for gases other than steam.
  • The height of the condensate outlet on the equipment must be at least: filling heat + diameter of reservoir.
  • Please read the instruction manual to ensure safe usage.

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