Success Stories 1. Food & Beverage Major Australian Bakery Rises with Low-Pressure Steam SteamAqua Offers Instantaneous Hot Water via Indirect Heating with Steam TLV Helps China Brewery Greatly Improve Equipment Reliability TLV supplies steam equipment to Ringwood Brewery TLV Provides a Sweet Solution to Tangerine's Hot Water Supply TLV valve improves heat transfer at Greencore site 2. Oil Refinery PETRONAS Refinery Achieves Significant Savings with Help of TLV & Enproserve Singapore Refining Company Teams Up with TLV for Major Energy Savings 3. Animal Feed Processing TLV to provide regular steam-trap surveys of all BOCM Pauls animal-feed processing sites 4. Textiles & Laundry Services TLV Helps Synthetic Leather Manufacturer Achieve Energy Savings Johnsons Stalbridge Linen Services' laundries utilize TLV steam pressure reducing system TLV's flash steam recovery system cuts launderer's costs and reduces emissions TLV monitors steam trap conditions at Sunlight 5. Film TLV has Innovia Films covered for flash steam recovery 6. Logistics TLV Fixes Fukutsuka Transport's Water Heater Failure 7. Other COSPECT® Case Studies TLV vortex flowmeters for boiler steam monitoring TLV Steam Traps aid refurbishment of Marshall steam engine More Information Steam Theory Document Search Technical Documents Product Solutions CAD 3D Archived Documents Operation Animations Success Stories System Solutions FAQ TLV ToolBox - For iOS and Android Email Magazine Discover steam engineering tips in our bi-monthly newsletter. Sign up now TLV Helps China Brewery Greatly Improve Equipment Reliability TLV SHANGHAI CO., LTD. (China) Through its steam system optimization program, TLV Shanghai contributed to greatly improving equipment reliability at one of China’s largest beer breweries, achieving major energy and monetary savings. From 2006 to 2011, the steam-jacketed mash tuns of the brewery’s key production site regularly encountered failure problems from steam leakage. Production had to be regularly stopped for lengthy maintenance that involved removing insulation and re-welding parts. This downtime greatly reduced production efficiency, leading to significant loss in profit. According to the brewery, the cost of removing insulation and re-welding each time was RMB 20,000 (about USD $4,000). Assuming 6 failures per year, the annual maintenance cost of this section alone would be approximately RMB 120,000 (about USD $20,000)! And this doesn’t even take into account profit lost from production downtime! Surveying the Brewery To solve the brewery’s problem, TLV surveyed the production site and proposed a detailed solution that involved optimizing the mash tun’s steam heating system. After implementing the solution in 2011, no steam leakage or failure problems have been found with the mash tuns’ heating system. The improved reliability and lower consumption of steam have contributed to significantly reducing the brewery’s operating costs. Replicating the Success The brewery’s top management were so confident in TLV’s ability to optimize the overall steam system that they decided to optimize another related steam application. Over a 6-month period, the brewery carried out similar modifications to their dryer heat exchanger system, once again eliminating failure problems. Feedback from Customer Three years later, the system is still running smoothly and the products supplied by TLV at the time of optimization are still in great working order. The top management was impressed with the excellent quality of TLV steam traps and added that TLV engineers were extremely helpful and professional. Most importantly, instead of simply replacing products on a regular basis, the root cause of the problem was identified, and the source eliminated once and for all. Currently, similar steam system optimization services have been adopted in a number of affiliated breweries where positive results were also achieved. Also on TLV.com Heating with Steam Best Practices for Condensate Removal on Steam Lines Steam Bulletin: Archive - Email Magazine