Steam Bulletin
No. 80

Real-Time Monitoring
From Manual Inspections to Predictive Maintenance

19 plant-wide shutdowns in a single decade.
An unmanageable manual inspection workload and recurring blockages in sulfur transport lines were pushing an oil refinery’s maintenance team to its limits.
To break this costly cycle, TLV engineers designed a solution that combined continuous, real-time monitoring with steam traps featuring in-line scale removal. The new system allowed operators to:
- Detect clogging early through automated alerts
- Clear blockages without disassembling steam traps
- Standardize responses to mitigate system failures
Read on to find out how this digital transformation changed the game.
Condition Monitoring & Timely Optimization
iBPSSM.net combines continuous wireless monitoring with TLV’s steam engineering expertise to help identify patterns and pinpoint the root causes of failures, enabling targeted improvements and effective preventive measures. Minimize costly, unexpected plant shutdowns while dramatically reducing steam waste and lowering your CO₂ emissions.
Product availability and delivery times vary by region.
Contact your local TLV representative for details.
Steam Bulletin is TLV's free monthly email magazine on steam systems, energy efficiency, product selection, and more. We hope you have enjoyed this issue.
If you need assistance with your steam system, TLV can help. Contact our steam specialist staff to apply for a plant survey and/or consultation session.
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Best regards,
TLV
