- Steam Theory
- 1. Basics of Steam
- 2. Steam Heating
- 3. Basics of Steam Traps
- 4. Steam Trap Selection
- Steam Trap Selection: How Application Affects Selection
- Steam Trap Selection: Understanding Specifications
- Steam Trap Selection: Safety Factor and Life Cycle Cost
- Traps and Orifices Part 1
- Traps and Orifices Part 2
- Casting vs. Forging
- Applications of Different Types of Steam Traps
- Don't Get Steamed : Selecting Steam Trap Design
- Understanding Steam Traps
- Compare Two Fixed Orifice Venturi Products to a Variable Orifice Free Float Steam Trap
- 5. Steam Trap Problems
- 6. Steam Trap Management
- 7. Water Hammer
- Water Hammer: What is it?
- Water Hammer: The Mechanism
- Water Hammer: Cause and Location
- Water Hammer: In Steam Distribution Lines
- Water Hammer: In Equipment
- Water Hammer: In Condensate Transport Piping
- Water Hammer: Conclusion
- Mitigation of Water Hammer in Vertical Flashing Condensate Transport Piping
- Stop Knocking Your Condensate Return
- Steam Trap Management: Do Something; Anything. Please!
- 8. Risk Mitigation
- 9. Steam Quality
- 10. Steam Distribution
- 11. Condensate Recovery
- Introduction to Condensate Recovery
- Returning Condensate and When to Use Condensate Pumps
- Condensate Recovery: Vented vs. Pressurized Systems
- Condensate Recovery Piping
- What is Stall?
- Methods of Preventing Stall
- Cavitation in Condensate Pumps
- Steam Heat Exchangers are Underworked and Over-Surfaced
- Allocate New Plant Focus to Steam System Design—Part 2
- 12. Energy Efficiency
- 13. Compressed Air / Gas
- 14. Other Valves
Air Vents for Steam
In the article Removing Air from Steam Equipment, discussion mostly revolved around the density of air and steam, as well as how system configuration can influence the position of air vents. The following article will focus on balanced pressure air vents for steam systems.
How Hot Air is Removed from Steam
Balance pressure type air vents are usually recommended for removing air in steam systems. Bimetal type air vents also exist, however these are not recommended for removing hot air from steam systems because the valve opening temperature is more or less fixed. This is different from the valve on balanced pressure type air vents, which opens at a temperature that is a certain number of degrees lower than the saturation temperature of steam. Hot air is therefore discharged at all times regardless of fluctuations in steam pressure.
Balanced Pressure Type (X-element) Air Vents
Balanced Pressure Type (X-element) Air Vents Graph
Balance pressure air vents feature an element which usually contains an alcohol based mixture. The mixture has been carefully selected to boil at a specific temperature below the boiling point of water. When the temperature approaches the boiling point of water at any pressure, the mixture begins to boil which generates a vapor pressure within the element that causes it to expand, pushing the valve onto its seat and closing the air vent. This type of mechanism quickly responds to differences in temperature, virtually eliminating steam blowing.
Operation of Air Vent for Steam (LA21)
Removing hot air and other non-condensable gases in equipment is just as important during operation as at start-up. For example, gases can be generated during regular operation due to insufficient treatment of the boiler feed water which causes carbon dioxide or other non-condensable gases to be fed to the equipment during operation. Also, residual air inside equipment can be heated by the steam to high temperatures and interfere with heat transfer. If the air and/or non-condensable gases are not completely removed, the efficiency of the steam process can be severely impaired. Air venting should thus be ensured throughout start-up and during regular operation.
It is important to note that air vents are particularly important when equipment configuration causes air build-up or when the capacity of the air venting function of a steam trap is insufficient (i.e. usually during start-up). When selecting an air vent for steam, the balanced pressure type of air vents are recommended over the bimetal type, and should be fitted in collection areas where air will be pushed on start-up.
|Removing Air from Steam Equipment||Best Practices for Condensate Removal on Steam Lines|